Air system in the procurement and use must consume a large amount of manpower and material resources, which include personnel expenses, the purchase of the installation cost, power consumption and maintenance costs. Rational planning and management, will provide you substantial cost savings, thereby making money for you.
1. Air System unreasonable common phenomenon
(1) air compressor to buy
a. Procurement machines only take into account the price, found the use of poor quality, unstable operation, a long downtime, resulting in loss of production line downtime.
b. at the time of purchase only consider the stability of operation, to the neglect of the ratio of energy consumption, waste accumulated enormous.
c. ignore the procurement of service provider quality, the scene will not be in time troubleshooting, spare parts procurement inconvenience, etc., to cause unnecessary losses.
(2) System Planning
a. air compressor capacity is too large no-load energy waste caused by high air compressor.
b. too many filters installed, pressure loss, and high energy waste.
c. air compressor not on gas, but scattered all over the configuration in the whole plant, pipelines independent, not only the purchase of additional equipment costs, also increased the cost and operation of pipeline maintenance costs.
d. air compressor room ambient temperature is too high, which is equivalent to reducing the compressor efficiency, reduced emissions, increased energy consumption. Each ambient temperature rise 100 ° C, the equivalent of air compressor efficiency by about 3%.
e. pipeline layout is unreasonable, excessive elbow joints, increasing the pressure loss.
  (3) system control and management
a. air compressor outlet pressure values set too high, resulting in increased energy consumption, waste form. Pressure for each additional 1 kg/cm2, energy consumption increased by about 6%.
b. At the same time more than one air compressor for loading and unloading capacity for action or transfer at the same time (part load) operation, an increase of energy waste;
c. poor maintenance machine or expired non-maintenance, the accumulation of minor defects Chengda failure, the machine to shorten the life of man-made.
d. room had dirty environment, causing air compressor's filter, oil filter and oil and gas separator frequent replacement of the cooling oil.
e. The pipeline is not the timely replacement of精密过滤器, resulting in excessive pressure loss and energy waste.
f. I do not know the seriousness of the pipeline leak, a new air compressor to supplement inadequate to buy the air volume, resulting in waste. 1 to 7 kg/cm2g, 10 mm leakage point, the assumption that electricity RMB 1 / degrees 8000 hours a year will be 320,000 yuan a waste of electricity.
2. Let your air compressor system to make money for you
(1) the purchase of equipment
a. period of ten years in terms of equipment costs about 5-10%, maintenance cost of about 5-10%, electricity consumption accounted for about 80-90% of the cost. So the first thing to consider when purchasing the machine efficiency, energy saving would mean to make money.
b. facilitate the operation and maintenance of stability is also required of the key points of consideration.
c. attention to study quality after-sales service providers.
(2) scientific planning
a. the size of air compressor, the number should be determined carefully.
b. post-processing equipment is not better, but as the need to configure.
c. room should be elected in a clean environment, well-ventilated place.
d. minimize the elbow pipe layout, joints, pipe diameter should be a reasonable choice.
(3) system control and management
a. air compressor outlet pressure settings as low as possible, just enough.
b. as far as possible, set the whole operation of air compressor to reduce the no-load time.
c. periodic maintenance to extend machine life.
d. the maintenance of a clean room environment.
e. flat point in time.
In short, we recommend that you buy in the planning and use of Compressed Air equipment:
1. Comprehensive consideration of equipment efficiency and operation stability, ease of maintenance and after-sales service quality.
2. To choose a professional supplier of equipment for the overall planning.
3. Scientifically systems use and management of Air.